944S / S2 / 968 / 928 cars may require . Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. Remove and replace faulty exhaust manifold. Remove the turbocharger inlet flange bolt on the bottom of the flange nearest the back of the car. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Let me get the web team on it. '88 944 TURBO S 3 Liter Street Legal Track Racer! To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. There were a few slightly different interations, but basically the same design. from United States Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. This requires a 15 mm wrench or socket. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. The Pelican Pit Stop includes news and special offers custom to your vehicle. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). Condition: Used Used. PRICE: 15.49 $1549 Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Check if this part fits your vehicle. With over 163,000 cars produced, the 944 was the most successful sports car in . Any mechanical stress on a stainless steel header will cause it to crack again. Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. Porsche 944 Exhaust Manifold 2.5cc 1988. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. Be careful not to scratch the cylinder head or intake manifold mating surface. Porsche 944 Exhaust Manifold Gasket Buy Online. This article will show you how. Save money by doing your own work and perform the repairs using the information we've provided here. It will meet your needs. Exhaust Manifold Right Fits 2001-2003 . -Remove cam tower-Drained oil and coolant . Not good. Favourable Prices. Can't find what you're looking for? Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. Elring Exhaust Manifold Gasket. Next, safely raise and support the vehicle. $165.00. Borla XR-1 Sportsman Racing Muffler Stainless Steel. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. Remove and replace faulty gasket. Car Service Estimate . Product Vehicle Years; 968 : 1992 - 1995 . On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Add to basket. Hover to zoom. Also included is a Hex-Plus allen key for trouble free installation. The early 951 headers are notorious for cracking. Remove the exhaust manifolds from the car. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Uk mainland delivery ask for other areas . This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. 5.Install the new gasket for intake manifold around water passages with gasket sealer. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. Click to enlarge. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. $99.00 . If you'd like to support the site and submit your own Technical Article, contact us here! Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Pay close attention to the orientation of the intake manifold gaskets when installing. Porsche 944 Exhaust Manifold Gaskets. Brand New. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. Set the manifold into position on the cylinder head. it sends me to pipe that sends coolant to other areas. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. $85.00 . The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. DETAILS. This product is made of high-quality materials to serve you for years to come. Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. . Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. Porsche 924S / 944 Abgaskrmmer 2-Teilig original . Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Support the exhaust with blocks or jack stands. - Nick at Pelican Parts. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . Please see our article on coolant draining and refilling. Some coolant will come out of the turbocharger cooling jacket. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY Inspect exhaust studs, clean carbon and old gasket off cylinder head. 94411120504. These require two 15 mm wrenches or a wrench and 15 mm socket. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). Porsche 944 Exhaust Manifold 2.5cc 1988. On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. Porsche 944 Turbo (951) Technical Articles. Provide to get notified when a staff member responds to your question. Loosen the intake manifold brace bolt. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). RELIABLE SHIPPING. Pulling the waterpipe above the headers is not a bad idea. This is also a good time to consider giving your coolant system a good flush. Prices may vary depending on your location. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 Connect the vacuum line connections to the fuel damper and fuel pressure regulator. I do recommend using new hardware when installing the exhaust system. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. RE: Boxster 986 exhaust Sunday, October 26, . Top Rated Seller Top Rated Seller. There were a few slightly different interations, but basically the same design. Porsche Columbus. You are going to need to drain the coolant to below the level of the pipe. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. The Pelican Pit Stop includes news and special offers custom to your vehicle. 1987 Porsche 944 . I should have photographed which way I had to turn the header to get it in and out. Aircraft exhaust gaskets are BAD to leak. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Picture Information. Try browsing the Accessories or Exploded Diagrams! Code: FSPOR944TGSKT. Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Price: 30.00. When I did it, I removed the water line as well as the studs. 18,82. incl. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. You are going to be removing Allen head bolts from the engine. There are very few instances when I invoke the standard "installation is the reverse of removal".
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